Why is it important to choose the right compressor for large factories?
- Stable supply of compressed air during all working hours
- Reduction of energy consumption and operating costs
- Prevention of pressure drop in production lines
- Increasing the life of pneumatic equipment
- Reducing breakdowns and sudden stops of devices
- Possibility of developing production lines in the future
- Better control of compressed air quality
- Reduction of repair and maintenance costs
The most important criteria for choosing the best compressor for large factories
Checking the consumption of compressed air
- Number of pneumatic tools and devices
- Consumption rate of each device
- Simultaneity of equipment activity
- Factory working hours
- Consumption rate during peak production time
- Potential leakage in the network
- Capacity required for future development
Determining the required working pressure
- Required pressure of the most sensitive device
- Length and diameter of transmission pipes
- Number of elbows, filters and valves
- Pressure drop in dryer and purification equipment
- Required pressure during peak consumption
- Distance between the compressor house and the production hall
Types of compressors suitable for large factories
screw compressor; A suitable choice for continuous operation
- Stable performance during long hours
- Uniform compressed air production
- Less vibration and noise than some old models
- Ability to control capacity
- Possibility of use in central systems
- Suitable for various industries
- Reducing stoppages due to depreciation
piston compressor; Suitable for limited consumption
Centrifugal compressor; Suitable for very high flow rates
- High air production capacity
- Suitability for continuous operation
- Reduction of mechanical contact between parts
- Possibility of use in large industrial projects
- Suitable performance in central systems
Oil-free compressor for sensitive industries
- Pharmaceutical industries
- Food and beverage industries
- Production of medical equipment
- Electronic industries
- Laboratories
- Production of sensitive chemical products
Fixed or variable speed compressor; Which option is better?
Advantages of variable frequency compressor
- Reduction of energy consumption during partial load
- Better control of network pressure
- Reduction of depreciation due to constant switching on and off
- Suitable performance in factories with variable consumption
- Possibility of better coordination with several compressors
When is a door-step compressor suitable?
The role of the compressed air tank in the operation of the compressor
- stabilization of pressure in the network
- better response to momentary consumption
- reduction of compressor workload
- reduction of motor and equipment depreciation
- help to drain moisture and particles
- increase the stability of production lines
Compressed air quality and required accessories
The influence of energy consumption in choosing an industrial compressor
- Electric motor efficiency
- Type of power transmission system
- Network leakage rate
- Output pressure adjustment
- Compressor work schedule
- Filters condition
- Dryer performance
- Capacity control capability
- Compressor room ambient temperature
- Regular equipment service
The importance of compressor room design
- Providing cool and clean air for the compressor inlet
- Creating a suitable path for hot air to exit
- Preventing the entry of dust and chemical vapors
- Providing sufficient space for repairs
- Basic installation of pipes and cables
- Equipment noise control
- Predicting future development space
- Installation of safety and warning equipment
The role of after-sales service in choosing the best compressor
- Basic installation and commissioning
- Operator training
- Supply of consumable parts
- Periodical services
- Specialized troubleshooting
- Emergency repairs
- Checking system efficiency
- Correcting leakage and pressure drop
- Providing preventive maintenance program
Why Getty Technology Atlas is the right choice for industrial projects?
- Expert examination of factory needs
- Choosing a compressor that fits the consumption pattern
- Paying attention to efficiency and energy consumption
- Suggesting suitable peripheral equipment
- Basic design of compressed air system
- Providing solutions to reduce pressure drop
- Support in installation and commissioning
- Possibility of scheduling periodic services
- Helping to increase lifespan Equipment
Common mistakes when choosing a compressor for the plant
Compressor selection based on engine power only
Ignoring future consumption
Removal of treatment equipment
Installing the compressor in an inappropriate environment
Ignoring periodic service
Maintenance program to increase the life of the compressor
- Check the oil level and quality
- Replace the air filter
- Replace the oil filter
- Check internal and external leaks
- Control the working temperature
- Check the belts and coupling
- Clean the radiator and ventilation paths
- Check the function of the valves
- Control the tank pressure
- Check the drain system Humidity
- repair and service records
