Buying Atlas Copco screw compressors and compressed air equipment

In today's advanced industrial world, compressed air is known as the fourth energy after water, electricity and gas. Almost no factory or production line can be found that can continue its industrial life without using compressed air. Among all the brands producing compressed air equipment in the world, the name Atlas Copco shines as the undisputed leader of quality and innovation. If you are looking to buy Atlas Copco screw compressors and compressed air equipment, this article is your exact road map. We at the Getty Technology Atlas collection, with years of experience in supplying and supporting these products, provide you with all the necessary information for a smart purchase.

Why is choosing an Atlas Copco compressor important?

Choosing the right air compressor directly affects your production efficiency and energy costs. Atlas Copco is a Swedish brand with more than a century of experience that sets global standards in the field of screw compressor production and accessories. High durability, optimal energy consumption and advanced technology are prominent features of this company's products.

But buying this equipment in Iran has its own challenges. The presence of counterfeit or second-hand products that are sold instead of new ones doubles the importance of choosing a reliable supplier such as Getty Technology Atlas. We guarantee that you will receive the Atlas Copco compressed air equipment with genuine products and real after-sales service.

What is a screw compressor and how is it different from a piston compressor?

Before entering into the discussion of different models, we should know why Screw Compressor is the best choice for industries. Unlike piston compressors that work reciprocatingly and have high noise and high vibration, the screw compressor consists of two male and female rotors that compress the air with continuous rotation.

The main advantages of the screw compressor are:

1. Permanent operation: These compressors can work 24 hours without stopping, while the piston compressor needs to rest.

2. Very low noise: Due to the rotary design and insulation of the cabin, the production noise is very low.

3. Lower energy consumption: Screw technology consumes much less energy than the piston model in high air volume.

4. Higher air quality: The air output is uniform and without pulsation.

For industries that require continuous high-volume compressed air, buying a screw compressor from Atlas Technology Gate is a safe investment.

Types of Atlas Copco screw compressors

Atlas Copco Company produces a wide range of compressors. Knowing these categories will help you to choose the best option for your product line. In general, these compressors are divided into two main categories:

1. GA series oil-injected screw compressors

This is the most popular series of Atlas Copco compressors in Iran. In these models, oil is injected between the rotors for lubrication, cooling and sealing. Atlas Copco's GA series is known for its durability and longevity.

Simple GA series: Standard models that have excellent performance in harsh environmental conditions.
GA VSD (Variable Speed Drive) series: These models are equipped with inverters. VSD technology adjusts the engine speed according to the factory air consumption. This feature can save up to 35% and in VSD+ models up to 50% in electricity consumption. If the cost of electricity is important to you, the experts of Getty Technology Atlas strongly recommend this model.

2. Z series oil-free screw compressors

In sensitive industries such as pharmaceuticals, food and electronics industries, the presence of even a drop of oil in compressed air can be disastrous. Atlas Copco oil-free compressors (Z series such as ZR and ZT) produce completely clean and Class 0 air. Although the price of the oil-free screw compressor is higher, it is considered a legal and quality requirement for sensitive industries.

Step-by-step guide to choosing compressor capacity

One of the frequent questions of clients of Getty Technology Atlas is "what capacity should we buy?". To answer this question, you must consider two main factors:

working pressure

Pressure is measured in Bar or PSI. Most pneumatic tools require about 6 to 8 bar pressure. Laser or PET devices may require much higher pressures (up to 40 bar), in which case you should use a booster. Atlas Copco screw compressors are usually set at 7.5, 10 and 13 bar pressures.

Aeration or flow (Capacity/FAD)

This is the most important factor. Flow rate means the amount of air that the compressor produces in one minute and is measured in liters per minute (L/min) or cubic meters per minute (m3/min). To calculate the required flow rate, you must add up the consumption of all the wind machines in the factory and add about 20 to 30% as a safety factor so that you don't face a pressure drop in the future. The technical team of Gati Technology Atlas can calculate the exact flow required by visiting your place.

Necessary accessories: Compressed air is not just a compressor!

Many buyers think that buying a screw compressor is the end of the job. But the air coming out of the compressor is hot and contains moisture and oil particles. In order to have healthy air and prevent damage to production devices, you must use external compressed air equipment or Air Treatment. These equipments, which are completely supplied by Gati Technology Atlas, are:

Refrigerant Dryer

A refrigeration dryer works like a refrigerator. It cools the hot air and distills and removes its moisture. Atlas Copco's FX and FD series dryers are among the best examples in the market that provide a dew point of +3 degrees Celsius. This is enough for 90% of public industries.

Adsorption Dryer

For sensitive industries that require very dry air (such as precise painting or pharmaceuticals) or areas where the ambient temperature is below zero, the refrigeration dryer is not the answer. An absorption dryer is used here, which can lower the dew point to minus 40 or even minus 70 degrees. Moisture absorbent materials (active alumina or molecular sieve) are located in two towers and absorb moisture from the air.

Microfilters (Line Filters)

You should use microfilters to remove dust particles and oil particles remaining in the air. These filters are available in different grades (such as primary, secondary and active carbon filters). Atlas Copco DD, PD and QD series filters guarantee the health of the air entering your machines.

Air Receiver Tank

The air tank takes pressure fluctuations and allows the compressor to rest during unload times. Also, part of the moisture in the air is condensed in the tank and comes out. The volume of the tank should be chosen according to the capacity of the screw compressor.

Water Separator

This piece is usually installed after the compressor and before the tank and separates large water droplets by centrifugal method. Installing a water trap increases the life of the dryer and filters.

The importance of Atlas Copco spare parts and original oil

One of the reasons why Atlas Copco compressors can work for up to 30 years is the quality of their parts. But this is only true if you use original consumables. Using an air filter or a different oil filter can cause pollution to enter the air-end unit and cause billions in damages.

The most important thing is compressor oil. Atlas Copco's main oils such as Roto Inject Fluid have special formulations that guarantee high temperature tolerance and water separation from oil. The use of different oils causes the rotors to be varnished, the temperature increases and finally the compressor jams. Atlas Technology Gate offers all repair kits (Service Kits) and original Atlas Copco oils with a guarantee of authenticity.

Elektronikon controller technology

One of the advantages of Atlas Copco is its intelligent control system. Electronicon series controllers are the mastermind of the compressor. This system displays all critical parameters such as temperature, pressure, operating hours, service time and safety warnings. In newer models, it is also possible to connect to the network and monitor remotely. This feature helps the factory's maintenance team to take preventive measures before a serious breakdown occurs. When you buy a screw compressor from Getty Technology Atlas, your staff will be fully trained to work with this smart panel.

Maintenance: the key to equipment longevity

Buying the best brand in the world is useless without proper maintenance. The screw compressor needs regular periodic services. Usually, the services are as follows:

Failure to comply with this schedule causes a sharp decrease in efficiency and costly breakdowns. At Gatee Technology Atlas, we are not only equipment sellers, but by offering service and maintenance (PM) contracts, we guarantee the permanent health of your compressed air line.

Why Getty Technology Atlas?

Industrial equipment market is full of colorful promises, but why should you choose Atlas Technology Getty to supply Atlas Copco compressed air equipment?

1. Expertise and experience: We are not just a store. We are engineering consultants who analyze your production line and provide the most accurate technical proposal.

2. Complete product basket: From the smallest microfilter to the largest centrifugal and screw compressors, all your compressed air needs are met in one place.

3. Competitive price: By eliminating middlemen, we try to offer the best price of screw compressor and spare parts to our customers.

4. True technical support: Our technical team consists of experienced technicians who are familiar with all the details of Atlas Copco compressors.

5. Inventory: In the situation where time is gold for the producer, having an inventory of consumables and critical spare parts is considered a great advantage, which is provided by Atlas Technology Gate.

Golden tips in screw compressor installation and operation

After buying a screw compressor from Gatee Technology Atlas, it is necessary to observe the following points in the installation place (Compressor Room):

Proper ventilation: The compressor produces a lot of heat. The compressor room should have exhaust fans and sufficient fresh air intake. The temperature of the room should not exceed 40 degrees Celsius. Standard distance: The device must be at least one meter away from walls and other equipment to allow access for service and air circulation. Level surface: The device must be installed on a smooth and level surface to avoid additional vibrations. Standard piping: The outlet pipe size should not be smaller than the outlet size of the compressor. Using aluminum pipes (such as the Airnet system) is the best option to prevent pressure drop and rust.

Checking the price of Atlas Copco screw compressor

The price of this equipment depends on many factors. Device model (GA or Z), ventilation capacity, year of manufacture, additional options (such as internal dryer or inverter) and currency fluctuations have a direct impact on the price. Sometimes customers are looking for stock or overhauled compressors. In these cases, Getty Technology Atlas offers economical and healthy options with detailed expertise of used devices and performing technical tests. But our usual advice for sensitive production lines is to buy a new device with a valid warranty. The initial cost of buying a new device may be higher, but the costs of repairs and stopping the production line in second-hand devices will be much higher.

The role of compressed air in energy efficiency

Today, the discussion of green energy and carbon reduction is very hot. Old and worn out compressors are energy killers. Air leaks in connections, pressure drop in dirty filters, and compressor operation in unload mode cause large amounts of electricity to be wasted. By modernizing your compressed air fleet with modern Atlas Copco products through Atlas Technology Getty, you can dramatically reduce your plant's electricity bill. Heat recovery systems (Energy Recovery) is another option offered by Atlas Copco; In this way, the heat of the compressor oil can be used to heat the water used in the factory or to heat the environment.

Final summary

Purchasing Atlas Copco screw compressors and compressed air equipment is a strategic decision for any technical manager or factory owner. These equipment are the beating heart of production. The quality, durability and technology of Atlas Copco guarantee your peace of mind. But this quality can only be realized when it is provided from the right path.

Getty Technology Atlas Collection is with you, relying on technical knowledge and commitment to the customer, so that you can have the best experience from the stage of consultation and selection to installation, commissioning and maintenance. Don't let poor quality compressed air choke your production. To receive free consultation, price inquiry and check product inventory, contact our experts at Getty Technology Atlas today and take a big step towards improving the quality of your production. Compressed air is our specialty and your satisfaction is our goal.